Tag: gas spring patent

 

A Friction Piston Gas Sping

Patent No.:CN214999037U Date:2021-04-25

Google Patent: https://patents.google.com/patent/CN214999037U/en?oq=CN214999037U

China Patent: http://epub.cnipa.gov.cn/

A Friction Piston Gas Sping
Abstract
This utility model provides a friction piston device, which includes a piston assembly and a closed cavity. A Y-type lip seal is arranged in the closed cavity, where the Y-type lip seal includes an outer lip and an inner lip, and the outer lip abuts against the inner wall of the closed cavity. The piston assembly includes a piston rod, a piston body, and a piston cap, and several flow holes are provided on the piston assembly. Through the inner lip of the Y-type lip seal tightly abutting against the piston body and the outer lip being squeezed by the air pressure in the cavity and the inner wall of the closed cavity, complete friction of the inner lip and sealed belt state frictional motion of the outer lip are formed. Moreover, gas or oil can only flow through the damping structure to form a certain damping force. Therefore, the friction generated by the friction piston device of this utility model achieves the effects of enhancing friction and excellent sealing performance, and at the same time improves work efficiency and service life, thereby solving the problem of poor sealing friction damping effect in the prior art.

This passage describes a patent for a “friction piston device.” Here’s a breakdown of the information:

  • Device Components:
    • The device consists of a piston assembly and a closed cavity.
    • The piston assembly contains a piston rod, a piston body, and a piston cap, and has several flow holes.
    • The closed cavity has a Y-type lip seal with an outer lip and an inner lip.
  • Functionality and Working Mechanism:
    • The inner lip of the Y-type lip seal tightly abuts the piston body.
    • The outer lip is subject to cavity air pressure and squeezing from the cavity’s inner wall, resulting in different types of friction for the inner and outer lips.
    • Gas or oil can only flow through a damping structure, creating a damping force.
  • Advantages:
    • The friction generated by this device enhances friction and provides excellent sealing performance.
    • It improves work efficiency and service life.
    • It aims to address the problem of poor sealing friction damping effect in existing technologies.

This device seems designed to improve the performance of piston systems by using a unique Y-type lip seal configuration and associated friction and damping mechanisms to achieve better sealing and more efficient operation compared to prior art solutions.

Description
A Friction Piston Device
Technical Field
This utility model relates to the field of gas springs, and specifically to a friction piston device.
Background
A gas spring is a component that can realize functions such as support, buffering, and braking. In construction machinery, it is mainly used in parts such as covers and doors. A gas spring mainly consists of a piston rod, a piston, a sealing guide sleeve, a filler, a pressure cylinder, and joints. Among them, the pressure cylinder is a closed cavity filled with an inert gas or an oil-gas mixture, and the pressure inside the cavity is several times or dozens of times the atmospheric pressure.
The O-ring of a traditional gas spring is arranged in the piston groove, and the frictional force between the O-ring and the inner wall of the cylinder body is limited, resulting in problems such as poor sealing friction damping effect, unstable spring speed and compression speed, which reduces the consistency, stability, and service life of the product.
Therefore, there is an urgent need for a gas spring with an enhanced friction piston device to solve the problems of poor sealing friction damping effect and unstable spring speed and compression speed.
Utility Model Content
In view of this, this utility model provides an enhanced friction piston device that can solve at least one of the above problems. Through the frictional motion resistance generated by the extrusion of the outer lip to form a sealing belt state with the inner wall of the closed cavity, and then through the damping force generated by several flow holes and the damping structure on the piston assembly, the effect of enhancing friction and excellent sealing performance is achieved, meeting the working purpose of slow spring speed and slow compression speed.
To achieve the above purpose, this utility model provides the following technical solution: A friction piston device includes a piston assembly and a closed cavity, and the piston assembly moves back and forth in the closed cavity; wherein,
A Y-type lip seal is arranged in the closed cavity, the Y-type lip seal includes an outer lip and an inner lip, the outer lip abuts against the inner wall of the closed cavity, and a distance is preset between the inner lip and the damping hole;
The piston assembly includes a piston rod, a piston body sleeved on the piston rod, and a piston cap. The piston cap includes a left piston cap and a right piston cap. Several flow holes are provided on the piston assembly. The piston body includes a socket part and a stop part. The cross-sectional diameter of one end of the socket part is smaller than that of the other end. A damping structure is provided on the socket part and the piston rod, and the Y-type lip seal shifts by friction between the stop part and the piston cap.

This section of the patent description for the “friction piston device” includes the following key points:

  • Technical Field and Background:
    • The device belongs to the gas spring field, which is used in construction machinery.
    • It points out the problems with traditional gas springs, where the O-ring’s limited friction with the cylinder wall leads to poor sealing, unstable speeds, and reduced product quality.
  • Utility Model Content:
    • The friction piston device aims to solve these issues.
    • It consists of a piston assembly and a closed cavity, with the piston assembly moving back and forth in the cavity.
    • The closed cavity contains a Y-type lip seal with outer and inner lips. The outer lip contacts the cavity wall, and there’s a preset distance between the inner lip and the damping hole.
    • The piston assembly has a piston rod, piston body, and piston cap (left and right). It has several flow holes.
    • The piston body has a socket part with different cross-sectional diameters at its ends and a damping structure on the socket part and piston rod.
    • The Y-type lip seal moves by friction between the stop part and the piston cap.

This design appears to utilize the Y-type lip seal and damping structure to address the problems of traditional gas springs, with the aim of improving friction, sealing, and speed control through the interaction of these components and structures.

In some preferred embodiments, several of the flow holes include several first through holes provided on the stop part and several second through holes provided on the piston cap.
In some preferred embodiments, a first included angle and a second included angle are respectively set between the outer lip and the inner lip and the axis, where the first included angle and the second included angle are greater than zero degrees and less than ninety degrees.
In some preferred embodiments, the damping structure includes a damping hole and a damping gap, the damping hole is provided at one end near the socket part, and the damping gap is provided between the socket part and the piston rod.
In some preferred embodiments, the socket part includes a first socket part and a second socket part, and the first socket part and the second socket part are distributed on both sides of the stop part.
In some preferred embodiments, the Y-type lip seal includes a first Y-type lip seal and a second Y-type lip seal.
In some preferred embodiments, the first Y-type lip seal and the second Y-type lip seal are respectively sleeved on the first socket part and the second socket part.
In some preferred embodiments, the axial height of the outer lip is greater than the axial height of the inner lip.
In some preferred embodiments, the number of the damping holes is one.
In some preferred embodiments, the first through hole and the second through hole are adapted.

Features and Advantages of the Utility Model:
When the piston assembly is performing a compression motion, the Y-type lip seal forms a frictional displacement with the inner wall of the closed cavity and moves towards one end of the socket part (the end with a smaller cross-sectional diameter). The outer lip abuts on the left piston cap, and at this time, the inner lip disengages from the piston body to form an annular gas passing gap, and most of the gas or oil directly flows through several through holes on the piston assembly, enabling the compression motion to be completed easily, conveniently, and quickly, with high work efficiency. When the piston assembly is performing an extension motion, the Y-type lip seal is frictionally displaced to the other end of the socket part (the end with a larger cross-sectional diameter). At this time, the inner lip of the Y-type lip seal is on the piston body, and the outer lip is under the action of air pressure in the cavity and the squeezing of the inner wall of the closed cavity, forming a complete seal of the inner lip, and the outer lip is in a sealed belt state of frictional motion. Moreover, gas or oil can only flow through the damping hole and the damping gap to form a certain damping force. Therefore, the friction generated by the friction piston device of this utility model is much greater than the friction generated by the piston groove with an O-ring in the prior art, achieving the effect of enhancing friction and excellent sealing performance, and at the same time improving work efficiency and service life, thereby solving the problem of poor sealing friction damping effect in the prior art and meeting the working purpose of slow spring speed or slow compression speed.

Here is a detailed explanation of this part of the patent:

  • Detailed Implementation of the Flow Holes:
    • The flow holes are divided into first through holes on the stop part and second through holes on the piston cap, which may play a role in gas or fluid flow during different motion states of the piston assembly.
  • Angles of the Lips:
    • The outer and inner lips have first and second included angles with the axis, which are within a specific range (greater than 0° and less than 90°). These angles might affect the way the lips interact with other parts and the sealing and frictional behavior.
  • Damping Structure Details:
    • The damping structure consists of a damping hole and a damping gap. The damping hole is located near one end of the socket part, and the damping gap is between the socket part and the piston rod. These components contribute to generating damping force during the motion of the device.
  • Socket Part Configuration:
    • The socket part is divided into a first socket part and a second socket part on both sides of the stop part, which may provide more stable support or different functional requirements.
  • Multiple Y-Type Lip Seals:
    • There can be first and second Y-type lip seals that are respectively sleeved on the first and second socket parts, possibly enhancing the sealing function.
  • Lip Heights:
    • The axial height of the outer lip is greater than that of the inner lip, which could influence the sealing and frictional behavior of the device.
  • Number of Damping Holes:
    • There is typically one damping hole, which is part of the damping force generation mechanism.
  • Matching of Through Holes:
    • The first and second through holes are adapted, perhaps for better gas or fluid flow control.

Advantages and Working Mechanism of the Device:

  • Compression Motion:
    • During compression, the Y-type lip seal moves, and the outer lip contacts the left piston cap, creating an annular gas passing gap. Gas or oil flows through the through holes, making compression easy and efficient.
  • Extension Motion:
    • In extension, the Y-type lip seal moves to the other end of the socket part, resulting in complete sealing by the inner lip and frictional motion of the outer lip. Gas or oil can only pass through the damping hole and gap, generating damping force.
  • Overall Benefits:
    • The device generates more friction than traditional piston grooves with O-rings, improving sealing, efficiency, and lifespan, addressing the poor damping issue, and meeting the need for slow motion speeds.

This utility model uses various configurations and interactions of components to optimize the performance of the friction piston device, particularly in terms of friction, sealing, and damping, compared to existing technologies.

Appendix Description
The following figures are used to provide a further understanding of this application, form a part of this application, and are only intended for schematic explanation and illustration of the utility model, not to limit the scope of the utility model. In the figures:
Figure 1 is the air flow diagram of the single enhanced friction piston device during compression motion in Example 1 of this application;
Figure 2 is the air flow diagram of the single enhanced friction piston device during extension motion in Example 1 of this application;
Figure 3 is the left side view of the Y-type lip seal in Example 1 of this application;
Figure 4 is the cross-sectional view along A – A in Figure 4;
Figure 5 is the left side view of the piston body in Example 1 of this application;
Figure 6 is the cross-sectional view along B – B in Figure 6;
Figure 7 is the air flow diagram of the double enhanced friction piston device during compression motion in Example 2 of this application;
Figure 8 is the air flow diagram of the double enhanced friction piston device during extension motion in Example 2 of this application;
Figure 9 is the cross-sectional view of the piston body including the double socket part in Example 2 of this application.

Reference numerals:

  1. Closed cavity; 2. Y-type lip seal; 3. Piston rod; 4. Piston body; 21. Outer lip; 22. Inner lip; 201. First Y-type lip seal; 202. Second Y-type lip seal; 41. Socket part; 42. Stop part; 51. Left piston cap; 52. Right piston cap; 401. First socket part; 402. Second socket part; 410. Damping hole; 420. First through hole; 510. Second left through hole; 520. Second right through hole.

Specific Implementation Mode
The following will disclose several implementation modes of this application through diagrams, and clearly and completely describe the technical solution of the utility model. The accompanying drawings of the specification that form a part of this application are used to provide a further understanding of the utility model. The schematic examples and descriptions of the utility model are used to explain the utility model and do not constitute an improper limitation of the utility model. Based on the examples in the utility model, all other examples obtained by ordinary technicians in the field without creative work fall within the protection scope of the utility model.

It should be noted that unless otherwise defined, the directions of up, down, left, right, inner, and outer mentioned in this article are based on the up, down, left, right, inner, and outer directions shown in Figure 1 of this application example. If the specific posture changes, the directional indication will also change accordingly. The meanings of “multiple” and “several” are two or more. Here, it is explained together that the use of “first”, “second”, “third” and similar words does not indicate any order, quantity, or importance, but is used to distinguish different components. In addition, in various embodiments of the present disclosure, the same or similar reference numerals represent the same or similar components.

In the present utility model, unless otherwise clearly defined and limited, terms such as “connection” and “fixing” should be understood in a broad sense. For example, “fixing” can be a fixed connection, a detachable connection, or an integral connection, unless otherwise clearly limited. For ordinary technicians in the field, the specific meaning of the above terms in the utility model can be understood according to specific circumstances.

In addition, the technical solutions of the various embodiments of the utility model can be combined with each other, but it must be based on what ordinary technicians in the field can achieve. When the combination of technical solutions is contradictory or cannot be realized, it should be considered that such a combination of technical solutions does not exist and is not within the scope of protection required by the utility model.

Here is an explanation of this section of the patent:

  • Figure Overview:
    • The figures provide visual aids to understand different states and components of the friction piston device. Figures 1 and 2 show the air flow during compression and extension motion of the single enhanced friction piston device in Example 1.
    • Figures 3 and 4 show different views of the Y-type lip seal. Figures 5 and 6 show the piston body from different perspectives.
    • Figures 7 and 8 depict the air flow during motion of the double enhanced friction piston device in Example 2, and Figure 9 shows a cross-section of the piston body with double socket parts.
  • Reference Numerals:
    • Each part of the device is labeled with a unique reference numeral, making it easier to identify and discuss specific components. For example, the closed cavity is 1, and different parts of the Y-type lip seal, piston rod, and piston body have their own reference numbers.
  • Implementation Mode:
    • The specific implementation section aims to describe the technical solution clearly using the figures. It emphasizes that the figures are for understanding the utility model, not for limiting it.
    • It clarifies the meaning of directional terms and the use of ordinal words like “first”, “second”, etc., which are used for component distinction.
    • It also mentions the broad understanding of terms like “connection” and “fixing” and the conditions for combining different embodiments, ensuring that the patent’s protection scope is clear and reasonable.

This part of the patent uses figures and reference numerals to help understand the structure and function of the friction piston device in different motion states and configurations, and sets rules for interpreting the patent’s terms and combining embodiments.

Example 1
Please refer to Figures 1 to 6. A friction piston device in this example includes a piston assembly and a closed cavity 1. The piston assembly moves back and forth in the closed cavity 1, that is, performs extension or compression motion. Among them, a Y-type lip seal 2 is arranged in the closed cavity 1. As shown in Figures 3 and 4, the Y-type lip seal 2 in this example includes an outer lip 21 and an inner lip 22, and the outer lip 21 abuts against the inner wall of the closed cavity 1. As shown in Figures 1 and 2, the piston assembly includes a piston rod 3, a piston body 4 sleeved on the piston rod 3, and a piston cap. The piston cap includes a left piston cap 51 and a right piston cap 52, and is respectively provided with a second left through hole 510 and a second right through hole 520. The piston cap plays a role of shielding the Y-type lip seal 2 and increasing the force-bearing strength of the piston body 4 in the device. In combination with Figures 5 and 6, the piston body 4 in this example includes a socket part 41 and a stop part 42. One end 411 of the socket part is a cone structure, and the other end 412 is a column structure. As shown in Figure 6, D1 < D2, that is, the cross-sectional diameter of the cone structure gradually decreases along the direction away from the column structure. Further, a damping hole 410 is provided on the socket part 41, and a damping structure such as a damping gap is provided between the socket part 41 and the piston rod 3. Among them, the damping gap is preferably a threaded damping groove. The number of Y-type lip seals 2 in this example is one, and it can be set to two, three, or more according to actual conditions.

As shown in Figure 5, as a specific implementation, several flow holes in this example include several first through holes 420 provided on the stop part 42 and several second through holes provided on the piston cap. Further preferably, the aperture sizes and numbers of the first through holes 420 and the second through holes are adapted. In this example, the number of both the first through holes and the second through holes is 6. Of course, it can be set to 3, 4, or more according to actual conditions.

As shown in Figures 3 and 4, as a specific implementation, the axial height H1 of the outer lip 21 of the Y-type lip seal 2 in this example is greater than the axial height H2 of the inner lip 22. The design of this solution is more conducive to the smooth flow of gas or oil.

As shown in Figure 4, as a specific implementation, a first included angle α and a second included angle β are respectively set between the outer lip 21 and the inner lip 22 and the axis in this example, where the degrees of the first included angle α and the second included angle β are: 0° < α ≤ 45°, 0° < β ≤ 45°. The design of this angle makes the Y-type lip seal have strong elasticity, resistance to friction aging, and good sealing effect.

As a specific implementation, the number of damping holes 410 in this example is one, which is more conducive to the implementation of the damping effect, making the spring speed of the piston assembly stable, the working state stable, and the service life extended.

Combined with the air flow diagrams of the compression motion and extension motion in Figures 1 and 2, the working principle of applying the enhanced friction piston device with a single Y-type lip seal in this example in a gas spring is described as follows:
As shown in Figure 1, when the piston assembly moves to the right during the compression motion in the closed cavity of the gas spring, the Y-type lip seal 2 forms a frictional displacement with the inner wall of the closed cavity 1 and moves to the left, so that the large-diameter end of the outer lip 21 tightly abuts on the left piston cap 51. At this time, the inner lip 22 disengages from the socket part 41 of the piston body 4 to form an annular gas passing gap, and most of the gas flows in from several second right through holes 520 and several first through holes 420, passes through the gas gap, and then directly flows out through several second left through holes 510. At this time, the frictional resistance only comes from the complete sealing belt formed by the extrusion of the outer lip of the Y-type seal and the inner wall of the closed cavity, so that the compression motion is completed easily, conveniently, and quickly, and the work efficiency is high.
As shown in Figure 2, when the piston assembly moves to the left during the extension motion in the closed cavity of the gas spring, the Y-type lip seal 2 is frictionally displaced and moves to the right, so that the small-diameter end of the Y-type lip seal 2 abuts on the right piston cap 52. At this time, the inner lip of the Y-type lip seal 2 is on the piston body, and the outer lip is under the action of air pressure in the cavity and the extrusion of the inner wall of the closed cavity 2, forming a complete seal of the inner lip surface, and the outer lip is in a sealed belt state of frictional motion. At this time, most of the gas flows in from several second left through holes 510 and flows out through the damping hole 410 and the threaded damping groove. This flow path forms a certain damping force. Therefore, through the extrusion of the inner lip and the outer lip of the Y-type lip seal 2 by the piston body 4 and the inner wall of the closed cavity 2 at the same time, the frictional force generated by the double-sided complete frictional sealing belt, together with the gap damping force, is much greater than the frictional force generated by the piston groove with an O-ring in the prior art, achieving the effect of enhancing friction and excellent sealing performance.

It should be noted that the assembly of the piston assembly shown in Figures 1 and 2 in this example is one application form of enhancing friction. According to actual conditions, the piston body and the Y-type lip seal can also be turned 180 degrees together for assembly to form another application form of enhancing friction.

Here is a detailed explanation of this example:

  • Device Components and Structure:
    • Piston Assembly and Closed Cavity: The piston assembly moves back and forth in the closed cavity 1.
    • Y-Type Lip Seal: Consists of outer lip 21 and inner lip 22. The outer lip abuts the cavity wall, and its axial height H1 is greater than the inner lip’s height H2, aiding gas/oil flow.
    • Piston Body and Cap: The piston body 4 has a socket part 41 (with a cone and a column structure) and a stop part 42. The piston cap has left and right caps (51 and 52) with through holes (510 and 520). The cap also strengthens the piston body.
    • Damping Structure: The socket part 41 has a damping hole 410 and a damping gap (preferably a threaded damping groove) between it and the piston rod 3.
    • Flow Holes: Include first through holes 420 on the stop part and second through holes on the piston cap. Their sizes and numbers (6 in this case) can be adjusted based on requirements.
    • Angles: The outer and inner lips have angles α and β (0° < α ≤ 45°, 0° < β ≤ 45°) with the axis, enhancing elasticity and sealing.
  • Working Principle and Functionality:
    • Compression Motion: During compression, the Y-type lip seal moves left, outer lip contacts left cap, inner lip detaches forming a gap. Gas flows through holes 520, 420, and 510, with friction mainly from the outer lip’s seal, making compression easy.
    • Extension Motion: During extension, the Y-type lip seal moves right, with inner lip sealing and outer lip in frictional motion. Gas flows through holes 510, damping hole 410, and damping groove, generating damping force.
    • Friction Enhancement: The combination of lip friction and damping force exceeds that of traditional piston-groove with O-ring, improving sealing and friction.
    • Flexibility: The assembly can be rotated 180 degrees for another application form, showing versatility.

This example describes the construction and operation of a friction piston device in detail, explaining how different components work together during compression and extension motions, and highlighting its advantages in terms of friction and sealing over existing designs.

Example 2
This example is different from Example 1. As shown in Figures 7 to 9, the number of Y-type lip seals 2 in this example is two, that is, a double enhanced friction piston device. According to actual conditions, it can be set to 3, 4, or more Y-type lip seals, and the number of socket parts of the piston body is consistent with the number of Y-type lip seals.

As a specific implementation, the first Y-type lip seal 201 and the second Y-type lip seal 202 in this example are respectively sleeved on the first socket part 401 and the second socket part 402. Further, the first socket part 401 and the second socket part 402 are respectively arranged on both sides of the stop part 42.

Combined with the air flow diagrams of the compression motion and extension motion of the double enhanced friction piston device shown in Figures 7 and 8, the working principle of applying the double enhanced friction piston device with two Y-type lip seals in this example in a gas spring is described as follows:

As shown in Figure 7, when the piston assembly moves to the right during the compression motion in the gas spring’s closed cavity, both the first Y-type lip seal 201 and the second Y-type lip seal 202 form frictional displacements with the inner wall of the closed cavity 1 and move to the left, so that the large-diameter end of the outer lip of the first Y-type lip seal 201 tightly abuts on the left piston cap 51, and the large-diameter end of the outer lip of the second Y-type lip seal 202 tightly abuts on the stop part 42. At this time, the inner lip of the first Y-type lip seal 201 disengages from the first socket part 401 to form an annular first gas passing gap, and the inner lip of the second Y-type lip seal 202 disengages from the second socket part 402 to form an annular second gas passing gap. Most of the gas flows in from several second right through holes 520, passes through the second gas passing gap, flows into several first through holes 420, and then directly flows out through several second left through holes 510 through the first gas passing gap. At this time, the frictional resistance comes from the first complete sealing belt and the second complete sealing belt formed by the extrusion of the outer lip of the first Y-type seal and the outer lip of the second Y-type seal with the inner wall of the closed cavity respectively. In the case of a closed cavity of the same model, the friction force formed by this double enhanced friction piston device is more than twice that of Example 1. Under the condition of meeting the friction force requirement, the compression motion is completed easily, conveniently, and quickly, and the work efficiency is high.

As shown in Figure 8, when the piston assembly moves to the left during the extension motion in the gas spring’s closed cavity, both the first Y-type lip seal 201 and the second Y-type lip seal 202 form frictional displacements with the inner wall of the closed cavity 1 and move to the right, so that the inner lip and the outer lip of the first Y-type lip seal 201 are simultaneously extruded by the first socket part 401 and the inner wall of the closed cavity 2 to form a first double-sided completely frictional sealing belt, tightly closing the first through holes 420. At the same time, the inner lip and the outer lip of the second Y-type lip seal 202 are simultaneously extruded by the second socket part 402 and the inner wall of the closed cavity 2 to form a second double-sided completely frictional sealing belt, tightly closing the second right through holes. At this time, most of the gas flows in from several second left through holes 510 and flows out through the damping hole 410 and the damping gap. This flow path forms a certain damping force. Therefore, the frictional force generated by the first double-sided completely frictional sealing belt and the second double-sided completely frictional sealing belt, together with the gap damping force, is much greater than the frictional force generated by the piston groove with an O-ring in the prior art, achieving the effect of enhancing friction and excellent sealing performance.

Here is a detailed explanation of Example 2:

  • Component Variation from Example 1:
    • The number of Y-type lip seals is increased to two (first Y-type lip seal 201 and second Y-type lip seal 202), and they are respectively sleeved on first socket part 401 and second socket part 402, which are on both sides of the stop part 42. This can be adjusted to more than two based on actual needs.
  • Working Principle in Compression Motion:
    • During compression, both Y-type lip seals move left. The outer lips of the two seals abut on different parts (left piston cap 51 and stop part 42), creating first and second gas passing gaps. Gas flows through multiple through holes (520, 420, and 510) via these gaps.
    • The friction comes from the complete sealing belts formed by the outer lips of both Y-type seals against the cavity wall, and the resulting friction force is more than double that of Example 1, making compression easier and more efficient under the same friction requirements.
  • Working Principle in Extension Motion:
    • During extension, both Y-type lip seals move right. The inner and outer lips of both seals are compressed by their respective socket parts and the cavity wall, forming double-sided completely frictional sealing belts, closing off through holes (420 and second right through holes).
    • Gas flows in from second left through holes 510, through the damping hole 410 and damping gap, generating damping force.
    • The combined friction from the double-sided sealing belts and damping force exceeds that of traditional piston-groove with O-ring, enhancing friction and sealing performance.

This example shows how increasing the number of Y-type lip seals affects the performance of the friction piston device during compression and extension motions, providing greater friction and sealing compared to Example 1.

Note
It should be noted that the assembly of the piston assembly shown in Figures 7 and 8 in this example is one application form of double enhanced friction. According to actual conditions, the piston body and the Y-type lip seal can also be turned 180 degrees together for assembly to form another application form of double enhanced friction.

Summary
In conclusion, when the piston assembly in this application is performing a compression motion, the Y-type lip seal forms a frictional displacement with the inner wall of the closed cavity and moves towards one end of the socket part. The outer lip abuts on the left piston cap, and at this time, the inner lip disengages from the piston body to form an annular gas passing gap, and most of the gas or oil directly flows through several through holes on the piston assembly, enabling the compression motion to be completed easily, conveniently, and quickly, with high work efficiency. When the piston assembly is performing an extension motion, the Y-type lip seal is frictionally displaced to the other end of the socket part. At this time, the inner lip of the Y-type lip seal tightly abuts on the piston body, and the outer lip is under the action of air pressure in the cavity and the squeezing of the inner wall of the closed cavity, forming a complete seal of the inner lip, and the outer lip is in a sealed belt state of frictional motion. Moreover, gas or oil can only flow through the damping hole and the thread to form a certain damping force. Therefore, the friction generated by the friction piston device of this utility model is far greater than the friction generated by the piston groove with an O-ring in the prior art, achieving the effect of enhancing friction and excellent sealing performance, and at the same time improving work efficiency and service life, thereby solving the problem of poor sealing friction damping effect in the prior art and meeting the working purpose of slow spring speed or slow compression speed.

The above description shows and describes the preferred implementation mode of this application. However, as mentioned before, it should be understood that this application is not limited to the form disclosed herein, and should not be regarded as excluding other implementation modes. It can be used in various other combinations, modifications, and environments, and can be modified through the above teachings or technologies or knowledge in related fields within the scope of the concept of this application. Any changes and variations made by those skilled in the art without departing from the spirit and scope of this application shall fall within the protection scope of the appended claims of this application.

Here is a comprehensive explanation of the overall content:

  • Flexibility of Assembly:
    • Just like in Example 1, the assembly in this example (shown in Figures 7 and 8) has flexibility. It can be rotated 180 degrees with the piston body and Y-type lip seal together to form another application form of double enhanced friction, showing the versatility of the design.
  • Overall Working Mechanism Summary:
    • Compression Motion:
      • Y-type lip seal moves and forms a frictional displacement with the cavity wall during compression.
      • Outer lip contacts the left piston cap, inner lip detaches, creating an annular gas passing gap.
      • Gas/oil flows through through holes easily, making compression efficient.
    • Extension Motion:
      • Y-type lip seal moves to the other end of the socket part.
      • Inner lip seals against the piston body, outer lip has frictional motion in a sealed belt state due to air pressure and cavity wall squeezing.
      • Damping force is generated by gas/oil flowing through damping holes and threads.
    • Advantages:
      • Friction generated by this device is significantly greater than that of traditional piston groove with O-ring.
      • Enhances friction and sealing performance.
      • Improves work efficiency and service life.
      • Solves the problem of poor sealing friction damping effect in existing technology.
      • Meets the requirement of slow motion speeds (spring or compression).
    • General Consideration:
      • The application is not limited to the described forms. It allows for various combinations and modifications as long as they stay within the spirit and scope of the patent, emphasizing the adaptability and potential for further development of the design based on the knowledge and technology in related fields.

This summary highlights the key points of the friction piston device’s operation, its advantages, and the flexibility of its design, showing how it improves upon existing technology and its potential for further innovation within the scope of the patent.

Claims (10) – A Friction Piston Gas Sping, invented by LeiYan Gas Spring, a pioneer Chinese Gas Spring Manufacturer.
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  1. A friction piston device, including a piston assembly and a closed cavity, where the piston assembly moves back and forth in the closed cavity; characterized in that
    a Y-type lip seal is arranged in the closed cavity, the Y-type lip seal includes an outer lip and an inner lip, and the outer lip abuts against the inner wall of the closed cavity;
    the piston assembly includes a piston rod, a piston body sleeved on the piston rod, and a piston cap, several flow holes are provided on the piston assembly, the piston body includes a socket part and a stop part, one end of the socket part is a cone structure, the other end is a column structure, a damping structure is provided on the socket part and the piston rod, and the Y-type lip seal is frictionally displaced between the stop part and the piston cap.

This claim defines the basic structure of the friction piston device. It consists of a piston assembly and a closed cavity. The piston assembly moves within the cavity. The Y-type lip seal within the cavity has an outer lip that contacts the cavity’s inner wall and an inner lip. The piston assembly includes a piston rod, piston body, and piston cap, with flow holes. The piston body’s socket part has a cone structure at one end and a column structure at the other, and there’s a damping structure on the socket part and piston rod. The Y-type lip seal moves by friction between the stop part and the piston cap.

  1. A friction piston device according to claim 1, characterized in that several of the flow holes include several first through holes provided on the stop part and several second through holes provided on the piston cap.

This claim elaborates on the flow holes mentioned in claim 1, specifying that they include first through holes on the stop part and second through holes on the piston cap.

  1. A friction piston device according to claim 2, characterized in that the first through hole and the second through hole are adapted.

This claim further clarifies that the first and second through holes are adapted to each other, perhaps meaning they have similar sizes or configurations to work together effectively.

  1. A damping device friction piston device according to claim 1, characterized in that the axial height of the outer lip is greater than the axial height of the inner lip.

This claim indicates a size difference between the outer and inner lips of the Y-type lip seal, which might affect the device’s performance, perhaps related to fluid flow or sealing.

  1. A friction piston device according to claim 1, characterized in that a first included angle and a second included angle are respectively set between the outer lip and the inner lip and the axis, where the degrees of the first included angle and the second included angle are greater than zero degrees and not greater than forty-five degrees.

This claim sets the range of angles between the lips and the axis, which could influence the way the Y-type lip seal interacts with other parts, affecting factors like sealing and frictional behavior.

  1. A friction piston device according to claim 1, characterized in that the damping structure includes a damping hole and a damping gap, the damping hole is provided at one end near the socket part, and the damping gap is provided between the socket part and the piston rod.

This claim details the damping structure, showing its location on the device, with the damping hole near the socket part and the damping gap between the socket part and piston rod, contributing to the device’s damping function.

  1. A friction piston device according to claim 1, characterized in that the number of the damping holes is one.

This claim specifies the number of damping holes, which may affect the damping effect and overall performance of the device.

  1. A friction piston device according to claim 1, characterized in that the Y-type lip seal includes a first Y-type lip seal and a second Y-type lip seal.

This claim introduces the possibility of having multiple Y-type lip seals, which could enhance the sealing or other functions of the device.

  1. A friction piston device according to claim 8, characterized in that the socket part includes a first socket part and a second socket part, and the first socket part and the second socket part are respectively arranged on both sides of the stop part.

This claim describes the structure of the socket part in the case of having multiple Y-type lip seals, with the first and second socket parts located on either side of the stop part.

  1. A friction piston device according to claim 9, characterized in that the first Y-type lip seal and the second Y-type lip seal are respectively sleeved on the first socket part and the second socket part.

This claim shows how the multiple Y-type lip seals are arranged on the corresponding socket parts, completing the detailed configuration of the device when using multiple seals.

These claims collectively define the various aspects of the friction piston device, from its basic structure to specific features and configurations. They protect different elements of the device’s design and function, outlining its components and how they interact to achieve the desired performance characteristics, such as enhanced friction, good sealing, and damping effects.

A Lockable Valve Body Piston Device with Altered Performance

Patent No.:CN113007258A Date:2021-04-27

Google Patent: https://patents.google.com/patent/CN113007258A/en?oq=CN113007258A

China Patent: http://epub.cnipa.gov.cn/

A Lockable Valve Body Piston Device with Altered Performance

Abstract

The present invention provides a lockable valve body piston device with altered performance. The device comprises a closed cavity, a piston assembly and a valve core assembly. The piston assembly includes a piston rod, a piston body and a seal. The piston body consists of a connecting part and a shaft shoulder part that are integrally connected. The shaft shoulder part is provided with a plurality of flow-through holes, extension damping holes and a plurality of compression flow-through holes. By means of the seal that is displaced by friction, the compression flow-through holes can be closed or opened to achieve the function of switching the flow rate of gas or medium oil. At the same time, the requirements of extension and compression movements are met, resulting in beneficial effects such as stable spring speed, stable working state, high safety and long service life. This solves the problem in the prior art that when adjusting the damping hole diameter, the design requirements of both extension and compression movements cannot be satisfied simultaneously, causing inconvenience in use, unstable working state, poor safety performance, and greatly reducing the consistency, smoothness and service life of the product.

Description

A Lockable Valve Body Piston Device with Altered Performance

Technical Field

The present invention relates to the field of gas springs, and specifically to a lockable valve body piston device with altered performance.

Background Art

A gas spring is a component capable of achieving functions such as support, buffering, braking, height and angle adjustment. In construction machinery, it is mainly applied to parts such as covers and doors. A gas spring mainly consists of a piston rod, a piston, a sealing guide sleeve, filling materials, a pressure cylinder, connectors, etc. The pressure cylinder is a closed cavity, filled with inert gas or an oil-gas mixture inside, and the pressure in the cavity is several times or dozens of times that of the atmospheric pressure.
When the valve body piston of a traditional gas spring undergoes extension or compression movement, the power gas or medium oil in the gas spring cylinder flows through the same damping hole. Its motion characteristics have at least the following problems:

  1. When the damping hole diameter is small, the damping force is relatively large, which meets the spring speed requirement of the piston’s extension movement speed. However, the compression movement will be relatively difficult, making the implementation of the compression movement difficult and inconvenient to use.
  2. When the damping hole diameter is large, the damping force is relatively small, which makes the compression movement easier. But the spring speed of the extension movement cannot be well damped and controlled, resulting in an unstable working state, poor safety performance, and greatly reducing the consistency, smoothness, and service life of the product.

Summary of the Invention

In view of this, the present invention provides a lockable valve body piston device with altered performance, which can solve at least one of the above problems. By means of a seal that is displaced by friction, the compression flow – through holes can be closed or opened to switch the flow rate of gas or medium oil. The piston assembly has good damping force during both extension and compression movements, achieving a good buffering effect, smooth movement, and at the same time improving safety and service life. The structure is simple, easy to manufacture, and has broad application prospects.
To achieve the above – mentioned objectives, the present invention provides the following technical solutions: A lockable valve body piston device with altered performance includes a closed cavity, a piston assembly and a valve core assembly arranged in the closed cavity. The piston assembly includes a piston rod, a piston body arranged on the piston rod, and a seal arranged on the piston body. The piston body includes a connecting part connected to the piston rod and a shaft shoulder part. The shaft shoulder part is provided with a plurality of flow – through holes, extension damping holes, and compression flow – through holes. The seal is displaced by friction to close or open the compression flow – through holes.

In some preferred embodiments, the flow – through holes are straight through – holes.

In some preferred embodiments, the flow – through holes are inclined through – holes.

In some preferred embodiments, a plurality of the flow – through holes are evenly distributed on the end face of the shaft shoulder part. A groove for placing the seal is provided on the side surface of the shaft shoulder part, and the groove is in communication with the flow – through holes, the extension damping holes, and the compression flow – through holes.

In some preferred embodiments, the groove includes a first groove and a second groove. The seal includes a first seal and a second seal. The first seal is placed in the first groove, and the second seal is placed in the second groove.

In some preferred embodiments, the depth of the groove opening on the side of the first groove close to the compression flow – through holes is consistent, and the depth of the groove opening at the end close to the extension damping holes gradually increases.

In some preferred embodiments, a valve core hole for installing the valve core assembly is provided on the shaft shoulder part.

In some preferred embodiments, a snap – fit structure adapted to the structure of the connecting end of the piston rod is provided on the connecting part.

In some preferred embodiments, the number of the extension damping holes is one.

In some preferred embodiments, the number of the flow – through holes is greater than or equal to the number of the compression flow – through holes.

Characteristics and Advantages of the Present Invention

  1. When the present invention undergoes compression movement, all the compression flow – through holes are opened by the friction – displaceable seal. The power – source gas or medium oil flows out through a plurality of compression flow – through holes, damping holes, and multiple flow – through holes. The transmission flow rate is greatly increased, making the compression movement easier, convenient to use, and highly efficient.
  2. When the present invention undergoes extension movement, the friction – displaceable seal blocks all the compression flow – through holes. At this time, the release of the power – source gas or medium oil can only flow through a plurality of flow – through holes and then through a single extension damping hole. By changing the size of the extension damping hole, it is only necessary to fully meet the spring speed requirement of the extension movement without considering the implementation of the compression movement. Thus, beneficial effects such as stable spring speed, stable working state, high safety, and long service life are achieved, solving the problem that has plagued lockable gas springs at home and abroad for many years.
  3. By changing the number of compression flow – through holes and through – holes to meet the maximum flow rate of gas or medium oil when the valve core is in the open state, the structure is simple, easy to manufacture, and has broad application prospects.
  4. The co – existence design of the inclined groove bottom of the groove at one end close to the extension damping hole and the flat groove bottom of the groove at one end close to the compression flow – through holes is beneficial to the closing or opening of the compression air flow holes, which is convenient to use and ingeniously designed.
  5. By designing a plurality of flow – through holes as straight through – holes or inclined through – holes, the actual volume and size requirements of the present invention are met, which is convenient to use and has broad application prospects.

Description of the Drawings

The following drawings are provided to further understand the present application, and they form a part of the present application. They are only intended to schematically explain and illustrate the present invention, rather than to limit the scope of the present invention. In the drawings:
Figure 1 is a gas flow diagram of the lockable valve body piston device in extension movement in Embodiment 1 of the present application;
Figure 2 is a gas flow diagram of the lockable valve body piston device in compression movement in Embodiment 1 of the present application;
Figure 3 is a structural schematic diagram of the piston assembly with straight through – holes in Embodiment 1 of the present application;
Figure 4 is a structural schematic diagram of the piston assembly with inclined through – holes in Embodiment 2 of the present application.

Reference signs in the drawings:

  1. Closed cavity; 2. Valve core assembly; 3. Piston rod; 41. Connecting part; 42. Shaft shoulder part; 43. Extension damping hole; 44. Compression flow – through hole; 51. First seal; 52. Second seal; 421. Straight through – hole; 422. Inclined through – hole; 451. First groove; 452. Second groove; 4511. Inclined groove bottom.

Detailed Implementation

The following will disclose multiple embodiments of the present application through drawings, and clearly and completely describe the technical solutions of the present invention. The attached drawings that form a part of the present application are used to provide a further understanding of the present invention. The schematic embodiments and descriptions of the present invention are used to explain the present invention and do not improperly limit the present invention. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts belong to the protection scope of the present invention.

It should be noted that, unless the direction is defined separately, the up, down, left, right, inner, outer and other directions involved in this text are based on the up, down, left, right, inner, outer and other directions shown in Figure 1 of the embodiment of the present application. If the specific posture changes, the directional indication will also change accordingly. The meaning of “multiple” and “a plurality of” is two or more, which is explained here together. The use of “first”, “second”, “third” and similar words does not represent any order, quantity or importance, but is only used to distinguish different components. In addition, in each embodiment of the present disclosure, the same or similar reference signs represent the same or similar components.

In the present invention, unless otherwise clearly defined and limited, terms such as “connection” and “fixation” should be understood in a broad sense. For example, “fixation” can be a fixed connection, a detachable connection, or an integral connection, unless otherwise clearly defined. For those of ordinary skill in the art, the specific meanings of the above – mentioned terms in the present invention can be understood according to specific situations.

In addition, the technical solutions between the various embodiments of the present invention can be combined with each other. However, this must be based on what can be achieved by those of ordinary skill in the art. When the combination of technical solutions is contradictory or cannot be implemented, it should be considered that such a combination of technical solutions does not exist and is not within the scope of protection required by the present invention.

Embodiment 1

Please refer to Figures 1 to 3. A lockable valve body piston device with altered performance in this embodiment includes a closed cavity 1, a piston assembly and a valve core assembly 2 arranged in the closed cavity 1. The piston assembly includes a piston rod 3, a piston body arranged on the piston rod 3, and a seal arranged on the piston body. In this embodiment, the seal is preferably a floating O – ring, but it is not limited to an O – ring, and other special – shaped seals can be selected according to the actual situation. Furthermore, the piston body includes a connecting part 41 connected to the piston rod 3 and a shaft shoulder part 42. A number of straight through – holes 421, an extension damping hole 43, and compression flow – through holes 44 are provided on the shaft shoulder part 42.

It should be noted that the number of the straight through – holes 421 can be 4, 6, or more appropriate numbers according to the actual situation.

Using the technical solution of this embodiment, as shown in Figure 1, the lockable valve body piston device of this embodiment is in the open state with the valve core opened. When the gas spring moves to the right during compression movement, the O – ring located in the groove of the piston body moves to the left by friction displacement and abuts against the left – hand side wall of the shaft shoulder part. And a number of straight through – holes 421 are arranged in the direction of the inner ring of the seal ring to keep the straight through – holes unblocked. At this time, the O – ring is separated from the groove bottom of the piston body, opening all the compression flow – through holes 44. The power – source gas or medium oil flows out through a number of compression flow – through holes 44, the damping hole 43, and a number of straight through – holes 421, forming an unobstructed and non – damped transmission channel. The transmission flow rate is greatly increased, making the compression movement easier, convenient to use, and highly efficient.

As shown in Figure 2, the lockable valve body piston device of this embodiment is in the open state with the valve core opened. When the gas spring moves to the left during extension movement, the O – ring that can be displaced by friction moves to the right and abuts against the right – hand side wall of the shaft shoulder part. At this time, the O – ring blocks all the compression flow – through holes 44, and the release of the power – source gas or medium oil can only flow through a number of straight through – holes 421 and then through a single extension damping hole 43. It should be noted that the size of the extension damping hole 43 can be set according to the spring speed requirement of the extension movement without considering the implementation of the compression movement. Therefore, this lockable valve body piston device meets the requirements of both extension and compression movements, achieving beneficial effects such as stable spring speed, stable working state, high safety, and long service life. It solves the problem in the prior art that when adjusting the damping hole diameter, the design requirements of both extension and compression movements cannot be met simultaneously, resulting in difficulties in implementing the compression movement, inconvenience in use, unstable working state, poor safety performance, and greatly reducing the consistency, smoothness, and service life of the product.

As a specific implementation method, in this embodiment, a number of straight through – holes 421 are evenly distributed on the end face of the shaft shoulder part 42 close to the connecting part 41. A first groove 451 and a second groove 452 are provided on the side surface of the shaft shoulder part 42. The seal includes a first seal 51 and a second seal 52. At the same time, the first seal 51 is placed in the first groove 451, and the second seal 52 is placed in the second groove 452. This design scheme adopts a thickened double – groove piston design, which is an innovative upgrade of the original piston in response to actual problems. The same valve core assembly can be used without changing the original valve body length, saving the development of new molds and thus reducing production costs.

As shown in Figure 3, as a specific implementation, in this embodiment, the depth of the groove opening of the first groove 451 at the end close to the compression flow – through hole 44 is consistent, and the depth of the groove opening at the end close to the extension damping hole 43 gradually increases.

Specifically, one end of the bottom of the first groove 451 is an inclined groove bottom 4511, and the other end is a flat groove bottom. The design of the co – existence of the inclined groove bottom and the flat groove bottom is beneficial to the closing or opening of the compression air flow holes. The design of the inclined groove bottom 4511 is beneficial for the separation of the groove bottom and the seal during the compression movement, ensuring the implementation of the flow – through state. It is convenient to use and ingeniously designed.

As a specific implementation, in this embodiment, a valve core hole for installing the valve core assembly 2 is provided on the shaft shoulder part 42.

As a specific implementation, in this embodiment, a snap – fit structure adapted to the structure of the connecting end of the piston rod 3 is provided on the connecting part 41. The snap – fit structure is a snap – head protrusion 411 provided at one end of the connecting part 41 away from the shaft shoulder part 42. The snap – head protrusion 411 is snapped into the annular groove of the piston rod. The structure is simple and the connection is firm.

As a specific implementation, in this embodiment, the number of the extension damping holes 43 is one, which can better ensure the stable spring speed of the extension movement, a stable working state, facilitate the design of the size of the damping hole, and improve safety and service life.

As a specific implementation, in this embodiment, the number of the straight through – holes 421 is greater than or equal to the number of the compression flow – through holes 44, which can better ensure the implementation of the compression movement.

Combined with the gas flow diagrams of the compression movement and the extension movement in Figure 1 and Figure 2, the working principle of the lockable valve body piston device of this embodiment applied to the gas spring is described as follows:

  1. Compression movement: Open the valve core. When the gas spring moves to the right during compression movement, the O – ring located in the groove of the piston body moves to the left by friction displacement and abuts against the left – hand side wall of the shaft shoulder part. And a number of straight through – holes 421 are arranged in the direction of the inner ring of the seal ring to keep the straight through – holes unblocked. At this time, the O – ring is separated from the groove bottom of the piston body, opening all the compression flow – through holes 44. The power – source gas or medium oil flows out through a number of compression flow – through holes 44, the damping hole 43, and a number of straight through – holes 421, forming an unobstructed and non – damped transmission channel. The transmission flow rate is greatly increased, making the compression movement easier, convenient to use, and highly efficient.
  2. Extension movement: Open the valve core. When the gas spring moves to the left during extension movement, the O – ring that can be displaced by friction moves to the right and abuts against the right – hand side wall of the shaft shoulder part. At this time, the O – ring blocks all the compression flow – through holes 44, and the release of the power – source gas or medium oil can only flow through a number of straight through – holes 421 and then through a single extension damping hole 43. It should be noted that the size of the extension damping hole 43 can be set according to the spring speed requirement of the extension movement without considering the implementation of the compression movement. Therefore, this lockable valve body piston device meets the requirements of both extension and compression movements, achieving beneficial effects such as stable spring speed, stable working state, high safety, and long service life. It solves the problem in the prior art that when adjusting the damping hole diameter, the design requirements of both extension and compression movements cannot be met simultaneously, resulting in difficulties in implementing the compression movement, inconvenience in use, unstable working state, poor safety performance, and greatly reducing the consistency, smoothness, and service life of the product.

Embodiment 2

The difference between this embodiment and Embodiment 1 is that, as shown in Figure 4, the flow – through holes in this embodiment are inclined through – holes 422, which are mainly applied to products of devices such as dampers and gas springs with small cylinder diameters and double cylinders.

Specifically, this lockable valve body piston device is to be applied in cylinder barrels with different pipe diameters. Therefore, it is necessary to reasonably select the maximum outer diameter of the piston assembly and the position of the flow – through holes. When the relative height of the shaft shoulder part with respect to the connecting part is limited, the design of making the flow – through holes into inclined through – holes is ingenious and reasonable.

In conclusion, through the seal displaced by friction, the compression flow – through holes are closed or opened to achieve the function of switching the flow rate of gas or medium oil. At the same time, the requirements of both extension and compression movements are met, thus achieving beneficial effects such as stable spring speed, stable working state, high safety, and long service life. This solves the problem in the prior art that when adjusting the damping hole diameter, the design requirements of both extension and compression movements cannot be met simultaneously, resulting in difficulties in implementing the compression movement, inconvenience in use, unstable working state, poor safety performance, and greatly reducing the consistency, smoothness, and service life of the product.

The above description shows and describes the preferred embodiments of the present application. However, as mentioned before, it should be understood that the present application is not limited to the forms disclosed herein. It should not be regarded as excluding other embodiments, but can be used in various other combinations, modifications, and environments, and can be modified within the scope of the concept of the present application through the above – mentioned teachings or the technologies or knowledge in related fields. Any changes and modifications made by those skilled in the art without departing from the spirit and scope of the present application shall fall within the protection scope of the appended claims of the present application.

Claims – A Lockable Valve Body Piston Device with Altered Performance, invented by LeiYan Gas Spring, a pioneer Chinese Gas Spring Manufacturer.

  1. A lockable valve – body piston device with altered performance, comprising a closed cavity, a piston assembly and a valve – core assembly arranged in the closed cavity, characterized in that:
    The piston assembly comprises a piston rod, a piston body arranged on the piston rod, and a seal arranged on the piston body;
    The piston body comprises an integrated connecting part and a shaft – shoulder part. A plurality of flow – through holes, an extension damping hole and a plurality of compression flow – through holes are arranged on the shaft – shoulder part; the seal is displaced by friction to close or open the compression flow – through holes.
  2. The lockable valve – body piston device with altered performance according to claim 1, characterized in that the flow – through holes are straight through – holes.
  3. The lockable valve – body piston device with altered performance according to claim 1, characterized in that the flow – through holes are inclined through – holes.
  4. The lockable valve – body piston device with altered performance according to any one of claims 1 to 3, characterized in that a plurality of the flow – through holes are evenly distributed on the end face of the shaft – shoulder part, and a groove for placing the seal is arranged on the side surface of the shaft – shoulder part, and the groove is in communication with the flow – through holes, the extension damping hole and the compression flow – through holes.
  5. The lockable valve – body piston device with altered performance according to claim 4, characterized in that the groove comprises a first groove and a second groove, the seal comprises a first seal and a second seal, the first seal is placed in the first groove, and the second seal is placed in the second groove.
  6. The lockable valve – body piston device with altered performance according to claim 5, characterized in that the depth of the groove opening of the first groove at the end close to the compression flow – through holes is consistent, and the depth of the groove opening at the end close to the extension damping hole gradually increases.
  7. The lockable valve – body piston device with altered performance according to claim 1, characterized in that a valve – core hole for installing the valve – core assembly is arranged on the shaft – shoulder part.
  8. The lockable valve – body piston device with altered performance according to claim 1, characterized in that a snap – fit structure adapted to the structure of the connecting end of the piston rod is arranged on the connecting part.
  9. The lockable valve – body piston device with altered performance according to claim 1, characterized in that the number of the extension damping holes is one.
  10. The lockable valve – body piston device with altered performance according to claim 1, characterized in that the number of the flow – through holes is greater than or equal to the number of the compression flow – through holes.

damping compression gas spring that can stop doors and windows

Patent No.:CN211778709U Date:2019-07-10

Google Patent: https://patents.google.com/patent/CN211778709U/en?oq=CN211778709U

China Patent: http://epub.cnipa.gov.cn/

Abstract

This utility model discloses a damping compression gas spring that can stop doors and windows, including a cylinder, a rear end block, a guiding assembly, and a piston rod assembly. Several sections of bypass grooves are arranged on the inner sidewall of the cylinder, set at intervals along the axial direction of the cylinder.

The piston rod assembly includes a piston assembly and a piston rod, with the piston assembly dividing the cylinder into a front chamber and a rear chamber. The piston assembly includes a piston body; a flow channel is provided on the piston body to communicate the front and rear chambers. The piston body also has a first one-way sealing element that can open or close the flow channel.

When the piston assembly moves towards the front end of the cylinder, the first one-way sealing element opens the flow channel. When the piston assembly moves towards the rear end of the cylinder, the first one-way sealing element closes the flow channel.

In the axial direction of the cylinder, the length of each bypass groove is greater than the length of the contact part between the first one-way sealing element and the inner sidewall of the cylinder. This utility model has the advantages of a simple structure, convenience in use, and high compressive strength.

Technical Field

This utility model relates to the field of gas spring technology, specifically to a damping compression gas spring that can stop doors and windows.

Background Technology

A gas spring is an industrial component that can perform functions such as support, buffering, braking, height adjustment, and angle adjustment. It mainly consists of a pressure cylinder, piston rod, piston, sealing guide sleeve, filling material, and joints. The principle is to fill the enclosed pressure cylinder with an inert gas or oil-gas mixture, making the pressure inside the chamber several or even dozens of times higher than atmospheric pressure. The movement of the piston rod is realized by the pressure difference caused by the difference in the force area on both ends of the piston rod.

Currently, the gas springs on the market are mainly free type, which can only stop at the shortest or longest positions and cannot stop by themselves during the stroke, which has significant limitations, such as being unsuitable for controlling the opening and closing of doors and windows. Some self-locking and stay-type gas springs can stop at any position within the stroke, but this is generally achieved through a release mechanism or controller, increasing the difficulty of installation and debugging.

An existing example disclosed in Chinese Patent Application Number CN201120003352.4 describes a stoppable compression gas spring with a cylinder with axial damping grooves on the inner wall, a piston rod, and a rear end block fixedly sealed at the rear of the cylinder. The guide sleeve and sealing ring set are installed on the piston rod and within the cylinder, with one end of the piston rod extending out of the cylinder and another end having a piston. The piston is equipped with a damping ring at the rear of the oil passage, aligning with the axial damping grooves of the cylinder. The cylinder’s inner wall has more than one annular surface isolating the axial damping grooves, each composed of more than two independent damping grooves. Although this utility model has a simple structure and can meet the requirements of different work strokes, its compressive performance is poor, making it difficult to stabilize in different strokes and easy to compress back to a compressed state. It requires considerable effort to extend it, making it cumbersome and labor-intensive to use.

Summary of the Utility Model

This utility model aims to address the defects and shortcomings of existing technology by providing a damping compression gas spring that can stop doors and windows, offering the advantages of a simple structure, easy use, and high compressive strength.

The technical solution adopted to solve its technical problem is as follows: A damping compression gas spring that can stop doors and windows includes a cylinder, a rear end block, a guiding assembly, and a piston rod assembly. The guiding assembly is fixedly sealed at the front end of the cylinder, and the rear end block is fixedly sealed at the rear end of the cylinder. Several sections of bypass grooves are arranged on the inner sidewall of the cylinder, set at intervals along the axial direction of the cylinder.

The piston rod assembly includes a piston assembly that slidably and sealingly fits with the inner sidewall of the cylinder as well as a piston rod. The piston assembly divides the cylinder into a front chamber and a rear chamber, comprising a piston body fixed at the rear end of the piston rod. The front end of the piston rod extends out of the cylinder and slidably and sealingly fits with the guiding assembly. The piston body has a flow channel to communicate the front chamber and the rear chamber and a first one-way sealing element that can open or close the flow channel.

When the piston assembly moves towards the front end of the cylinder, the first one-way sealing element opens the flow channel. When the piston assembly moves towards the rear end of the cylinder, the first one-way sealing element closes the flow channel. The length of each bypass groove in the axial direction of the cylinder is greater than the length of the contact part between the first one-way sealing element and the inner sidewall of the cylinder.

Further Details

The side wall of the cylinder protrudes outward to form the bypass groove, making the structure simple and easy to manufacture.

The piston assembly also includes piston pads press-fitted each at one end of the piston body, both fitted with through holes corresponding to the flow channel, and a sealing friction ring that opens and closes the holes. When the piston assembly moves towards the front end of the cylinder, the sealing friction ring opens the holes. When the piston assembly moves towards the rear end, the sealing friction ring closes the holes.

Both ends of the piston body are provided with annular steps consisting of a step surface and a cylindrical surface, through which the flow channel passes. The sealing friction ring slidably fits the front cylindrical surface, and the first one-way sealing element slidably fits the rear cylindrical surface.

The first one-way sealing element uses a Y-shaped sealing ring with lips facing the rear end of the cylinder. The sealing element fits tightly with the cylindrical surface, enhancing the relative sealing of the front and rear chambers.

The guiding assembly includes a front guide sleeve fixed at the front end of the cylinder and a second one-way sealing element.

The second one-way sealing element uses a Y-shaped sealing ring with lips facing the rear end of the cylinder.

The outer end of the rear end block is fixed with a rear connector, and the front end of the piston rod is fixed with a front connector.

An O-ring is provided at the junction of the rear end block and the cylinder to improve the sealing of the inner cavity of the cylinder.

Benefits

By providing a flow channel communicating the front and rear chambers on the piston body, and a first one-way sealing element that opens and closes the flow channel: when the piston assembly moves towards the front end of the cylinder, it slides relative to the cylinder while the first one-way sealing element slides relative to the piston body, opening the flow channel. The gas in the front chamber quickly flows to the rear chamber, allowing the piston rod to extend easily and quickly.

When the piston assembly moves towards the rear end of the cylinder, the sliding of the piston body relative to the cylinder and the first one-way sealing element relative to the piston body closes the flow channel, preventing gas from flowing from the front chamber to the rear chamber, stopping the piston rod assembly from moving relative to the cylinder and enabling it to withstand higher pressure with strong compressive performance.

Additionally, the length of the bypass groove in the axial direction of the cylinder is greater than the length of the contact part between the sealing element and the inner wall of the cylinder, allowing the piston rod assembly to stop at any position along the axial direction of the cylinder, with strong compressive performance. Overall, this utility model has the advantages of simple structure, ease of use, and high compressive strength.

Description of Drawings

Fig. 1: Schematic diagram of the overall structure of the utility model. Fig. 2: Enlarged schematic diagram of the guiding assembly in this utility model. Fig. 3: Schematic diagram of the flow channel closing in this utility model. Fig. 4: Schematic diagram of the flow channel opening in this utility model. Fig. 5: Cross-sectional schematic diagram of the cylinder in this utility model.

Legend: 1 – Cylinder; 11 – Bypass Groove; 2 – Rear End Block; 3 – Guiding Assembly; 31 – Front Guide Sleeve; 32 – Second One-Way Sealing Element; 4 – Piston Rod Assembly; 41 – Piston Assembly; 411 – Piston Body; 4111 – Flow Channel; 4112 – Annular Step; 412 – First One-Way Sealing Element; 413 – Piston Pad; 4131 – Through Hole; 414 – Sealing Friction Ring; 42 – Piston Rod; 5 – Front Chamber; 6 – Rear Chamber; 7 – Rear Connector; 8 – Front Connector; 9 – O-Ring.

Specific Embodiments

For a more intuitive and complete understanding of the technical solution of this utility model, the non-restrictive feature description in conjunction with the attached figures is as follows:

As shown in Figures 1 to 5, a damping compression gas spring that can stop doors and windows includes a cylinder 1, a rear end block 2, a guiding assembly 3, and a piston rod assembly 4. The guiding assembly 3 is fixedly sealed at the front end of the cylinder 1, and the rear end block 2 is fixedly sealed at the rear end of the cylinder 1. Several sections of bypass grooves 11 are arranged on the inner sidewall of the cylinder 1, set at intervals along the axial direction of the cylinder 1. The piston rod assembly 4 includes a piston assembly 41 that slidably and sealingly fits with the inner sidewall of the cylinder 1 as well as a piston rod 42. The piston assembly 41 divides the cylinder 1 into a front chamber 5 and a rear chamber 6. The piston assembly 41 includes a piston body 411, fixed at the rear end of the piston rod 42. The front end of the piston rod 42 extends out of the cylinder 1 and slidably and sealingly fits with the guiding assembly 3. The piston body 411 has a flow channel 4111 to communicate the front chamber 5 and the rear chamber 6, and a first one-way sealing element 412 that can open or close the flow channel 4111. When the piston assembly 41 moves towards the front end of the cylinder 1, the first one-way sealing element 412 opens the flow channel 4111. When the piston assembly 41 moves towards the rear end of the cylinder 1, the first one-way sealing element 412 closes the flow channel 4111. The length of each bypass groove 11 in the axial direction of the cylinder 1 is greater than the length of the contact part between the first one-way sealing element 412 and the inner wall of the cylinder 1.

Specifically, inert gas nitrogen is filled in both the front chamber 5 and the rear chamber 6 of the cylinder 1.

The side wall of the cylinder 1 protrudes outward to form the bypass grooves 11 through a riveting or stamping process, making it easy to manufacture.

The piston assembly 41 also includes piston pads 413 press-fitted each at one end of the piston body 411, both fitted with through holes 4131 corresponding to the flow channel 4111, and a sealing friction ring 414 that opens and closes the holes 4131. When the piston assembly 41 moves towards the front end of the cylinder 1, the sealing friction ring 414 opens the holes 4131. When the piston assembly 41 moves towards the rear end of the cylinder 1, the sealing friction ring 414 closes the holes 4131.

Preferably, during installation, the components are successively sleeved onto the rear end of the piston rod 42 in the order of: piston pad 413, piston body 411, first one-way sealing element 412, and piston pad 413, then fixed by a spinning riveting process, ensuring reliable connection and easy manufacturing and installation. The sealing friction ring 414 can be installed before or after the spinning riveting process.

Both ends of the piston body 411 are provided with annular steps 4112, which consist of a step surface and a cylindrical surface. The flow channel 4111 passes through the step surface, and the sealing friction ring 414 fits slidably with the front cylindrical surface, while the first one-way sealing element 412 fits slidably with the rear cylindrical surface. The first one-way sealing element 412 uses a Y-shaped sealing ring with lips facing the rear end of the cylinder 1. The sealing element fits tightly with the cylindrical surface, forming a cone surface to enhance the sealing of the front and rear chambers.

Specifically, the sealing friction ring 414 also uses a Y-shaped sealing ring with lips facing the rear end of the cylinder 1. The front cylindrical surface has a cone surface near the front step surface. When the sealing friction ring 414 opens the holes 4131, gas flows through the holes 4131, passing through this cone surface and the gap formed by the inner circle of the sealing friction ring 414, eventually flowing through the flow channel 4111 to the rear end of the piston body 411. The outer circle of the sealing friction ring 414 is cylindrical and fits slidably and sealingly with the cylinder 1, ensuring the relative sealing of the front chamber 5 and the rear chamber 6.

The guiding assembly 3 includes a front guide sleeve 31 fixed at the front end of the cylinder 1 and a second one-way sealing element 32, which uses a Y-shaped sealing ring with lips facing the rear end of the cylinder 1.

The outer end of the rear end block 2 is fixed with a rear connector 7, and the front end of the piston rod 42 is fixed with a front connector 8. Two O-rings 9 are provided at the junction of the rear end block 2 and the cylinder 1.

Preferably, the front guide sleeve 31 and the rear end block 2 are sealed to both ends of the cylinder 1 by a riveting process. Holes for connecting and installing the gas spring are provided on both the front connector 8 and the rear connector 7.

Working Principle

The specific working principle of this utility model is as follows: When extending the piston rod 42, during the extension process, the piston assembly 41 slides relative to the cylinder 1, and both the first one-way sealing element 412 and the sealing friction ring 414 slide relative to the annular steps 4112, with their lips facing the rear end of the cylinder 1. This opens the flow channel 4111 and the holes 4131, allowing nitrogen gas from the front chamber 5 to flow through the through holes 4131 on the front piston pad 413, the flow channel 4111, and the through holes 4131 on the rear piston pad 413 to the rear chamber 6, enabling the piston rod 42 to extend quickly and easily, as shown in Figure 4.

During use, when the piston rod 42 is under pressure, the piston assembly 41 slides relative to the cylinder 1, while the first one-way sealing element 412 and the sealing friction ring 414 slide relative to the annular steps 4112, with their lips facing the front end of the cylinder 1. This closes the flow channel 4111 and the holes 4131, preventing the nitrogen gas from flowing between the front chamber 5 and the rear chamber 6, keeping the piston rod assembly 4 fixed relative to the cylinder 1, as shown in Figure 3.

To adjust the extended length of the piston rod 42, when more extension is needed, repeat the extension steps. Note that when the first one-way sealing element 412 is in contact with the inner sidewall position between adjacent bypass grooves 11, the gas in the front chamber 5 and the rear chamber 6 does not flow between chambers.

When retraction is needed, apply more pressure to the piston rod 42 to compress the rear chamber 6, causing the piston assembly 41 to slide relative to the cylinder 1. When the contact area between the first one-way sealing element 412 and the inner sidewall of the cylinder 1 slides to the bypass grooves 11, the rear chamber 6 flows through the bypass grooves 11 to the front chamber 5. At this point, the piston rod assembly 4 can slide quickly and easily relative to the cylinder 1 until the first one-way sealing element 412 and the inner sidewall of the cylinder 1 contact the inner sidewall position between the adjacent bypass grooves 11 again, causing the piston rod assembly 4 to stop moving relative to the cylinder 1 and remain fixed again. Likewise, to stop the piston rod 42 at different stroke positions, repeat the above operation to make adjustments.

The above description is merely the preferred embodiment of this utility model. Therefore, any equivalent changes or modifications made according to the structural, characteristic, and principle described in the claims of this utility model are included in the scope of this utility model.

Claims – A damping compression gas spring that can stop doors and windows, invented by LeiYan Gas Spring, a pioneer Chinese Gas Spring Manufacture

  1. A damping compression gas spring that can stop doors and windows, comprising a cylinder (1), a rear end block (2), a guiding assembly (3), and a piston rod assembly (4). The guiding assembly (3) is fixedly sealed at the front end of the cylinder (1), and the rear end block (2) is fixedly sealed at the rear end of the cylinder (1). Several sections of bypass grooves (11) are arranged on the inner sidewall of the cylinder (1), set at intervals along the axial direction of the cylinder (1). The piston rod assembly (4) includes a piston assembly (41) that slidably and sealingly fits with the inner sidewall of the cylinder (1) as well as a piston rod (42). The piston assembly (41) divides the cylinder (1) into a front chamber (5) and a rear chamber (6). The piston assembly (41) includes a piston body (411), fixed at the rear end of the piston rod (42). The front end of the piston rod (42) extends out of the cylinder (1) and slidably and sealingly fits with the guiding assembly (3). The feature is that the piston body (411) has a flow channel (4111) to communicate the front chamber (5) and the rear chamber (6), and a first one-way sealing element (412) that can open or close the flow channel (4111). When the piston assembly (41) moves towards the front end of the cylinder (1), the first one-way sealing element (412) opens the flow channel (4111). When the piston assembly (41) moves towards the rear end of the cylinder (1), the first one-way sealing element (412) closes the flow channel (4111). The length of each bypass groove (11) in the axial direction of the cylinder (1) is greater than the length of the contact part between the first one-way sealing element (412) and the inner wall of the cylinder (1).
  2. The damping compression gas spring as described in claim 1, wherein the side wall of the cylinder (1) protrudes outward to form the bypass grooves (11).
  3. The damping compression gas spring as described in claim 1, wherein the piston assembly (41) also includes piston pads (413) press-fitted each at one end of the piston body (411). Both piston pads (413) are fitted with through holes (4131) corresponding to the flow channel (4111), and a sealing friction ring (414) that opens and closes the holes (4131). When the piston assembly (41) moves towards the front end of the cylinder (1), the sealing friction ring (414) opens the holes (4131). When the piston assembly (41) moves towards the rear end of the cylinder (1), the sealing friction ring (414) closes the holes (4131).
  4. The damping compression gas spring as described in claim 3, wherein both ends of the piston body (411) are provided with annular steps (4112) consisting of a step surface and a cylindrical surface. The flow channel (4111) passes through the step surface, and the sealing friction ring (414) fits slidably with the front cylindrical surface while the first one-way sealing element (412) fits slidably with the rear cylindrical surface.
  5. The damping compression gas spring as described in claim 4, wherein the first one-way sealing element (412) uses a Y-shaped sealing ring with lips facing the rear end of the cylinder (1). The sealing element fits tightly with the cylindrical surface, forming a cone surface.
  6. The damping compression gas spring as described in claim 1, wherein the guiding assembly (3) includes a front guide sleeve (31) fixed at the front end of the cylinder (1) and a second one-way sealing element (32).
  7. The damping compression gas spring as described in claim 6, wherein the second one-way sealing element (32) uses a Y-shaped sealing ring with lips facing the rear end of the cylinder (1).
  8. The damping compression gas spring as described in claim 1, wherein the outer end of the rear end block (2) is fixed with a rear connector (7), and the front end of the piston rod (42) is fixed with a front connector (8).
  9. The damping compression gas spring as described in claim 8, wherein an O-ring (9) is provided at the junction of the rear end block (2) and the cylinder (1).

A Window Damper with Buffering Assistance during Compression

Patent No.:CN208858845U Date:2018-09-11

Google Patent: https://patents.google.com/patent/CN208858845U/en?oq=CN208858845U

China Patent: http://epub.cnipa.gov.cn/

Abstract

This utility model provides a window damper with buffering and assisting force during compression, including: a hollow piston rod assembly rod, a guide sleeve, a cylinder, a movable locking rod, a return spring, a locking block, a locking block rubber sleeve, and a positioning clamp sleeve. Using this utility model, when the car window is opened, the damper extends, at which point the return spring is in a reset state. When the locking block rubber sleeve enters the narrow cavity part of the cylinder from the wide cavity part of the cylinder, it generates a certain amount of friction with the inner wall of the narrow cavity part of the cylinder, allowing the window to stop at any angle; after the window is fully opened, if the wind blows the window, the damper will enter a compressed state. At this point, the return spring is first compressed, and the elliptical ball-shaped part on the movable locking rod moves, entering the narrow cavity part of the locking block from the wide cavity part, causing the locking block to expand outward, further increasing the friction between the locking block rubber sleeve and the narrow cavity part of the cylinder. This ensures that the opened window is not easily closed by the wind, providing a buffering and assisting force.

Description – A Window Damper with Buffering Assistance during Compression

Technical Field

This utility model belongs to the technical field of dampers, particularly to a window damper with buffering and assisting force during compression.

Background Technology

When operating windows, it’s often necessary to connect a positioning component to maintain the window’s stable state. In existing technology, the components generally used are linkage mechanisms, which, when the window is propped open, can easily be blown back by the wind, failing to effectively maintain the window’s stable open state.

Summary of the Utility Model

The objective of this utility model is to propose a damper with different damping forces during stretching and compression processes, making it easy to open the window, while preventing the window from closing at will when encountering a certain amount of wind.

This utility model provides a window damper with buffering assistance during compression, which includes a hollow piston rod, a cylinder, a movable locking rod, a return spring, a locking block, a locking block rubber sleeve, and a positioning clamp sleeve.

The cylinder’s middle part is designed with a cylinder diameter expansion opening, which divides the inner cavity of the cylinder into a front narrow cavity part and a rear wide cavity part. The movable locking rod is installed inside the cylinder’s inner cavity, with the front end of the movable locking rod coaxially connected to the hollow piston rod assembly. At the connection point of the movable locking rod and the hollow piston rod assembly, there is a spring positioning boss, whose diameter is smaller than the inner diameter of the cylinder’s narrow cavity part.

The return spring is installed on the movable locking rod, behind the spring positioning boss, and the back part of the movable locking rod is designed with an elliptical ball protrusion. The locking block is fitted outside the elliptical ball protrusion, with an internal stepped transition opening inside the locking block, which divides the internal cavity of the locking block into a front wide cavity part and a rear narrow cavity part.

The locking block rubber sleeve fits outside the locking block, with its diameter smaller than the cylinder’s wide cavity part and larger than the cylinder’s narrow cavity part. The positioning clamp sleeve is fixed at a corresponding position on the back end of the movable locking rod, with its diameter larger than the inner diameter of the cylinder’s narrow cavity part.

When the damper stretches, the locking block rubber sleeve moves from the cylinder’s wide cavity part into the narrow cavity part, creating friction with the inner wall of the narrow cavity part. This friction is greater than or equal to the maximum compression force value of the return spring.

When using this utility model, during window opening, the damper is in the stretching motion, with the locking block rubber sleeve creating friction with the inner wall of the cylinder’s narrow cavity part. This friction force is greater than or equal to the maximum compression force value of the return spring. When the window stops at any angle, if wind moves the window, the damper enters a compressed state. The return spring first compresses, moving the elliptical ball protrusion on the movable locking rod from the wide cavity part of the locking block into the narrow cavity part, expanding the locking block outward. This increases the friction between the locking block rubber sleeve and the narrow cavity part of the cylinder, preventing the window from being easily closed by the wind, providing buffering and resistance.

Further Details

Furthermore, the movable locking rod on the front side of the positioning clamp sleeve is also equipped with an anti-slip buffer rubber ring.

Further, a guide sleeve is installed at the front end opening of the cylinder. The inner diameter of the guide sleeve and the outer diameter of the hollow piston rod are slide-fitted.

Additionally, a slot is provided on the outer wall of the guide sleeve, and it is connected to the front end opening of the cylinder through the slot.

Furthermore, a rear block connecting piece is installed at the rear end opening of the cylinder.

The portion of the rear block connecting piece located inside the cylinder has a circular groove that is coaxial with the movable locking rod.

Further, the cylinder diameter expansion opening and the stepped transition opening are both arc-shaped transitions.

Additional aspects and advantages of this utility model will be partially illustrated in the following description, partially become apparent from the description, or be learned through the practice of this utility model.

Description of Drawings

Figure 1 is a schematic structural diagram of a window damper with buffering assistance during compression according to an embodiment of this utility model.

Figure 2 is a schematic structural diagram of the stretched state of the window damper with buffering assistance during compression according to an embodiment of this utility model.

Figure 3 is a schematic structural diagram of the compressed state of the window damper with buffering assistance during compression according to an embodiment of this utility model.

Reference Marked in the Drawings:

1 – Hollow piston rod assembly 2 – Guide sleeve 2 – Slot 3 – Cylinder 31 – Cylinder diameter expansion opening 4 – Movable locking rod 41 – Spring positioning boss 42 – Elliptical ball protrusion 5 – Return spring 6 – Locking block 61 – Stepped transition opening 7 – Locking block rubber sleeve 8 – Anti-slip buffer rubber ring 9 – Positioning clamp sleeve 10 – Rear block connecting piece 101 – Groove

Specific Embodiments

The embodiments of this utility model are described in detail below. The examples of the embodiments are shown in the drawings, where the same or similar reference numbers indicate the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the drawings are exemplary and are intended to explain this utility model rather than to limit it.

The embodiments of this utility model provide a window damper with buffering assistance during compression, as shown in Figure 1, including a hollow piston rod assembly (1), a cylinder (3), a movable locking rod (4), a return spring (5), a locking block (6), a locking block rubber sleeve (7), and a positioning clamp sleeve (9).

When describing this utility model, the position of the hollow piston rod assembly (1) is considered the front, and the position of the positioning clamp sleeve (9) is considered the rear. The middle part of the cylinder (3) is provided with a cylinder diameter expansion opening (31), which divides the inner cavity of the cylinder (3) into a front narrow cavity part and a rear wide cavity part. The movable locking rod (4) can move telescopically inside the inner cavity of the cylinder (3). The front end of the movable locking rod (4) is coaxially connected to the hollow piston rod assembly (1). At the connection point of the movable locking rod (4) and the hollow piston rod assembly (1), a spring positioning boss (41) is designed, with a diameter smaller than the inner diameter of the cylinder’s narrow cavity part. The return spring (5) is installed on the movable locking rod (4) behind the spring positioning boss (41). The back part of the movable locking rod (4) is also designed with an elliptical ball protrusion (42).

The locking block (6) is fitted outside the elliptical ball protrusion (42), with an internal stepped transition opening (61) inside the locking block (6), dividing its internal cavity into a front wide cavity part and a rear narrow cavity part. The locking block rubber sleeve (7) is fitted outside the locking block (6), with a diameter smaller than the cylinder’s wide cavity part but slightly larger than the cylinder’s narrow cavity part. Preferably, the locking block is made of high-tenacity elastic material. The positioning clamp sleeve (9) is fixedly connected to the rear end of the movable locking rod (4), with a diameter smaller than the internal diameter of the cylinder’s narrow cavity part. The positioning clamp sleeve prevents the movable locking rod from slipping out and stays in the cylinder’s wide cavity part when the car window is closed.

When the damper stretches, the locking block rubber sleeve (7) moves from the cylinder’s wide cavity part into the narrow cavity part, creating a certain amount of friction with the inner wall of the narrow cavity part. This friction amount is determined based on different car window weights, ensuring it’s light enough for the window to stay open at any angle but also greater or equal to the maximum compression force value of the return spring (5).

Preferably, the cylinder diameter expansion opening (31) and the stepped transition opening (61) are both arc-shaped transitions to ensure smooth movement of the locking block rubber sleeve and the elliptical ball protrusion without causing jamming.

When using this utility model, as shown in Figure 2, the damper is in the stretched state when the window is opened. The locking block rubber sleeve (7) moves from the cylinder’s wide cavity part into the narrow cavity part, creating the necessary friction with the inner wall of the cylinder’s narrow cavity part. This friction amount is determined based on the car window’s size and weight but also must be greater or equal to the maximum compression force value of the return spring (5) for the window to stay in place at any position. When the window is fully opened, if wind moves the window, as shown in Figure 3, the damper enters a compressed state. At this point, the return spring (5) is compressed, and the elliptical ball protrusion (42) moves from the wide cavity part of the locking block (6) into the narrow cavity part, causing the locking block (6) to expand outward. This increases the friction between the locking block rubber sleeve (7) and the narrow cavity part of the cylinder, preventing the opened window from being closed by the wind and providing buffering assistance.

Further Implementation of the Utility Model

In one aspect of the embodiments of this utility model, an anti-slip buffer rubber ring (8) is also installed on the movable locking rod (4) at the front side of the positioning clamp sleeve (9). The anti-slip buffer rubber ring compensates for the excessive movement caused by the assembly gap of components like the locking block and mitigates the impact on the positioning clamp sleeve.

In one aspect of the embodiments of this utility model, a guide sleeve (2) is connected to the front end opening of the cylinder (3). The inner diameter of the guide sleeve (2) is slide-fitted with the diameter of the hollow piston rod assembly (1). A slot (21) is designed on the outer wall of the guide sleeve (2), and the guide sleeve (2) is pressed and positioned connected to the front end opening of the cylinder (3) through the slot (21). The setup of the guide sleeve and the slot ensures the precise coaxial connection of the hollow piston rod assembly and the front end of the cylinder, enhancing tensile strength and movement stability.

In one aspect of the embodiments of this utility model, a rear block connecting piece (10) is connected to the rear end opening of the cylinder (3). Portions of the rear block connecting piece (10) within the cylinder (3) have a circular groove (101) coaxial with the movable locking rod. The design of the rear block connecting piece serves a dual purpose: it connects the damper to the window and limits the position of the movable locking rod within the cylinder. When the window is closed under human force, the locking block and locking block rubber sleeve are fully retracted into the wide cavity part of the cylinder. The return spring naturally opens in the wide cavity part of the cylinder, and the elliptical ball protrusion retracts into the wide cavity part of the locking block.

Although the embodiments of this utility model have been shown and described above, it is understood that the above embodiments are exemplary and not to be construed as limiting this utility model. Those skilled in the field can make variations, modifications, replacements, and alterations to the above embodiments within the scope of this utility model.

Claims – A Window Damper with Buffering Assistance during Compression,  invented by LeiYan Gas Spring, a pioneer Chinese Gas Spring Manufacture

  1. A window damper with buffering assistance during compression, characterized by:
    • A hollow piston rod assembly, a cylinder, a movable locking rod, a return spring, a locking block, a locking block rubber sleeve, and a positioning clamp sleeve;
    • The middle part of the cylinder is provided with a cylinder diameter expansion opening, which divides the inner cavity of the cylinder into a front narrow cavity part and a rear wide cavity part;
    • The movable locking rod is telescopically installed inside the inner cavity of the cylinder, with the front end of the movable locking rod coaxially connected to the hollow piston rod assembly. The rear side of the connection point between the movable locking rod and the hollow piston rod assembly is provided with a spring positioning boss. The diameter of the spring positioning boss is smaller than the inner diameter of the cylinder’s narrow cavity part. The return spring is installed on the movable locking rod behind the spring positioning boss. The movable locking rod on the rear side of the return spring is also provided with an elliptical ball protrusion;
    • The locking block is sleeved on the outer side of the elliptical ball protrusion, and the internal cavity of the locking block is provided with a stepped transition opening, dividing its internal cavity into a front wide cavity part and a rear narrow cavity part. The locking block rubber sleeve is sleeved on the outer side of the locking block. The outer diameter of the locking block rubber sleeve is smaller than the inner diameter of the cylinder’s wide cavity part but larger than the inner diameter of the cylinder’s narrow cavity part;
    • The positioning clamp sleeve is fixedly connected to the rear end of the movable locking rod, and its outer diameter is larger than the inner diameter of the cylinder’s narrow cavity part;
    • When the damper stretches, the locking block rubber sleeve moves from the cylinder’s wide cavity part into the narrow cavity part, creating friction with the inner wall of the narrow cavity part. This friction force is greater than or equal to the maximum compression force of the return spring.
  2. The window damper with buffering assistance during compression according to claim 1, characterized by:
    • The positioning clamp sleeve’s front side of the movable locking rod is also fitted with an anti-slip buffer rubber ring.
  3. The window damper with buffering assistance during compression according to claim 1, characterized by:
    • A guide sleeve is fixed at the front end opening of the cylinder. The inner diameter of the guide sleeve is greater than that of the hollow piston rod assembly, which slides within the guide sleeve.
  4. The window damper with buffering assistance during compression according to claim 3, characterized by:
    • A slot is provided on the outer wall of the guide sleeve, and the guide sleeve is fastened to the front end opening of the cylinder through the slot.
  5. The window damper with buffering assistance during compression according to claim 1, characterized by:
    • A rear block connecting piece is connected to the rear end opening of the cylinder.
  6. The window damper with buffering assistance during compression according to claim 5, characterized by:
    • Portions of the rear block connecting piece within the cylinder have a circular groove that is coaxial with the movable locking rod.
  7. The window damper with buffering assistance during compression according to any of claims 1-6, characterized by:
    • Both the cylinder diameter expansion opening and the stepped transition opening are arc-shaped transitions.

Compressed Gas Spring with Floating Vibration Damping

Patent No.:CN205896005U Date:2016-08-23

Google Patent: https://patents.google.com/patent/CN205896005U/en?oq=CN205896005U

China Patent: http://epub.cnipa.gov.cn/

Abstract:

The utility model relates to a compressed gas spring with floating vibration damping, which includes a cylinder body, a guide seal crimped at the right end port of the cylinder body, a piston rod installed inside the cylinder body, a piston assembly mounted at the left end of the piston rod, and a floating piston installed within the cylinder body. The utility model achieves vibration or shock absorption through a buffer chamber, improves processability via a concave surface, and employs a lapped piston, pressure plate, and valve plate. It has good processability and is easy to manufacture.

Description

Title: Compressed Gas Spring with Floating Vibration Damping

Technical Field: The utility model relates to a compressed gas spring with floating vibration damping.

Background Technology: Currently, compressed gas springs have a single structure and lack cushioning and damping effects, resulting in a short service life that affects the lifespan and precision of related equipment. Additionally, the piston structure is complex and costly to process.

Content of the Utility Model: The technical problem to be solved by this utility model is to provide a compressed gas spring with floating vibration damping that is reasonably designed, compact in structure, and easy to use. To solve the above problems, the technical solution adopted by this utility model includes: A compressed gas spring with floating vibration damping, including a cylinder body, a guide seal crimped at the right end port of the cylinder body, a piston rod installed inside the cylinder body, a piston assembly mounted at the left end of the piston rod, and a floating piston installed within the cylinder body; In the cylinder body: the floating piston is located on the left side of the piston assembly, forming a rod chamber between the piston assembly and the guide seal, a non-rod chamber between the piston assembly and the floating piston, and a buffer chamber between the floating piston and the left end of the cylinder body.

Further Improvements to the Technical Solution:

  • A second seal ring that makes sealing contact with the inner wall of the cylinder body is set on the outer side wall of the floating piston.
  • A concave surface is set on the side end face of the floating piston.
  • The piston assembly includes a lapped piston mounted on the piston rod, two pressure plates, and two valve plates;
  • The two valve plates are installed between the two pressure plates, and the lapped piston is installed between the two valve plates.
  • A first seal ring that makes sealing contact with the inner wall of the cylinder body is set on the outer side wall of the lapped piston.
  • At least one vent hole, connecting the rod chamber and the non-rod chamber, is set on the lapped piston.
  • End face notches are set on both side end faces of the lapped piston, with the bottom of the notches connecting to the corresponding vent hole.
  • A right connector is connected to the right end of the piston rod; the cylinder body is filled with inert gas or nitrogen.
  • A left connector is connected to the left end of the cylinder body.

Beneficial Effects: This utility model can meet the requirements of gas springs with damping functions on both sides, especially achieving damping suspension at the end of compression. Therefore, a floating piston is used to isolate part of the original gas chamber into an independent gas chamber filled with inert gas. The amount of gas is calculated according to the user’s required suspension effect, achieving the desired suspension damping effect by adding an airbag at the compression end of the gas spring. First, inject a fixed amount of inert gas for suspension damping from the left connector end of the gas spring, then perform conventional compression inflation from the gap between the piston rod and the guide seal and the cylinder body, and test the calculated force value of the gas spring as usual. This utility model achieves vibration or shock absorption through the buffer chamber, improves processability via the concave surface, and employs a lapped piston, pressure plate, and valve plate. It has good processability and is easy to manufacture.

Description of Drawings:

  • Figure 1 is a structural schematic diagram of the utility model.
  • Figure 2 is a structural schematic diagram of the lapped piston of the utility model.

Where:

  1. Piston Rod
  2. Cylinder Body
  3. Guide Seal
  4. Rod Chamber
  5. Piston Assembly
  6. Pressure Plate
  7. Valve Plate
  8. First Seal Ring
  9. Lapped Piston
  10. Non-Rod Chamber
  11. Buffer Chamber
  12. Left Connector
  13. Floating Piston
  14. Concave Surface
  15. Second Seal Ring
  16. End Face Notch
  17. Vent Hole

Specific Implementation Method: As shown in Figures 1-2, this embodiment of the compressed gas spring with floating vibration damping includes a cylinder body (2), a guide seal (3) crimped at the right end port of the cylinder body (2), a piston rod (1) installed inside the cylinder body (2), a piston assembly (5) mounted at the left end of the piston rod (1), and a floating piston (13) installed within the cylinder body (2); In the cylinder body (2): the floating piston (13) is located on the left side of the piston assembly (5), forming a rod chamber (4) between the piston assembly (5) and the guide seal (3), a non-rod chamber (10) between the piston assembly (5) and the floating piston (13), and a buffer chamber (11) between the floating piston (13) and the left end of the cylinder body (2).

  • A second seal ring (15) that makes sealing contact with the inner wall of the cylinder body (2) is set on the outer side wall of the floating piston (13).
  • A concave surface (14) is set on the side end face of the floating piston (13).
  • The piston assembly (5) includes a lapped piston (9) mounted on the piston rod (1), two pressure plates (6), and two valve plates (7);
  • The two valve plates (7) are installed between the two pressure plates (6), and the lapped piston (9) is installed between the two valve plates (7).
  • A first seal ring (8) that makes sealing contact with the inner wall of the cylinder body (2) is set on the outer side wall of the lapped piston (9).
  • At least one vent hole (17), connecting the rod chamber (4) and the non-rod chamber (10), is set on the lapped piston (9).
  • End face notches (16) are set on both side end faces of the lapped piston (9), with the bottom of the notches (16) connecting to the corresponding vent hole (17).
  • A right connector is connected to the right end of the piston rod (1); the cylinder body (2) is filled with inert gas or nitrogen.

This utility model can meet the requirements of gas springs with damping functions on both sides, especially achieving a damping suspension effect at the end of compression. Therefore, a floating piston (13) is used to isolate part of the original gas chamber into an independent gas chamber filled with inert gas. The amount of gas is calculated according to the user’s required suspension effect, achieving the desired suspension damping effect by adding an airbag at the compression end of the gas spring. First, a fixed amount of inert gas for suspension damping is injected from the left connector (12) end of the gas spring, then conventional compression inflation is performed from the gap between the piston rod (1) and the guide seal (3) and the cylinder body (2), and the calculated force value of the gas spring is tested as usual. This utility model achieves vibration or shock absorption through the buffer chamber (11), improves processability via the concave surface (14), and employs a lapped piston (9), pressure plate (6), and valve plate (7). It has good processability and is easy to manufacture.

Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this utility model, not to limit them; although the utility model has been described in detail with reference to the above embodiments, those skilled in the art should understand that they can still make modifications to the technical solutions described in the above embodiments, or make some technical features equivalent replacements; it is obvious for those skilled in the art to combine multiple technical solutions of this utility model. These modifications or replacements do not make the essence of the corresponding technical solutions depart from the spirit and scope of the utility model embodiments.

Claims (9) – Compressed Gas Spring with Floating Vibration Damping, invented by LeiYan Gas Spring, a pioneer Chinese Gas Spring Manufacture

A compressed gas spring with floating vibration damping, characterized by: Including a cylinder body (2), a guide seal (3) crimped at the right end port of the cylinder body (2), a piston rod (1) installed inside the cylinder body (2), a piston assembly (5) mounted at the left end of the piston rod (1), and a floating piston (13) installed within the cylinder body (2); Within the cylinder body (2): the floating piston (13) is located on the left side of the piston assembly (5), forming a rod chamber (4) between the piston assembly (5) and the guide seal (3), a non-rod chamber (10) between the piston assembly (5) and the floating piston (13), and a buffer chamber (11) between the floating piston (13) and the left end of the cylinder body (2).

The compressed gas spring with floating vibration damping according to claim 1, characterized by: A second seal ring (15) that makes sealing contact with the inner wall of the cylinder body (2) is set on the outer side wall of the floating piston (13).

The compressed gas spring with floating vibration damping according to claim 1, characterized by: A concave surface (14) is set on the side end face of the floating piston (13).

The compressed gas spring with floating vibration damping according to any one of claims 1-3, characterized by: The piston assembly (5) includes a lapped piston (9) mounted on the piston rod (1), two pressure plates (6), and two valve plates (7); The two valve plates (7) are installed between the two pressure plates (6), and the lapped piston (9) is installed between the two valve plates (7).

The compressed gas spring with floating vibration damping according to claim 4, characterized by: A first seal ring (8) that makes sealing contact with the inner wall of the cylinder body (2) is set on the outer side wall of the lapped piston (9).

The compressed gas spring with floating vibration damping according to claim 5, characterized by: At least one vent hole (17) connecting the rod chamber (4) and the non-rod chamber (10) is set on the lapped piston (9).

The compressed gas spring with floating vibration damping according to claim 6, characterized by: End face notches (16) are set on both side end faces of the lapped piston (9), with the bottom of the notches (16) connecting to the corresponding vent hole (17).

The compressed gas spring with floating vibration damping according to claim 7, characterized by: A right connector is connected to the right end of the piston rod (1); the cylinder body (2) is filled with inert gas or nitrogen.

The compressed gas spring with floating vibration damping according to claim 8, characterized by: